Ford Transit Courier: Black Exhaust Smoke → Symptoms & Diagnosis

Black smoke coming from your Ford Transit Courier’s exhaust is definitely a concerning problem.  Different colored exhaust can mean different things.  Black smoke is typically of greater concern than white smoke.

Dark black smoke coming from the exhaust of your Transit Courier indicates that there could be a serious engine problem, and indicates that the air/fuel mixture is rich.

Black Smoke From Exhaust Ford Transit Courier

 

Black Exhaust Smoke Causes:  Ford Transit Courier

There can be a number of things that can cause black exhaust smoke in your Ford Transit Courier.  Most of the time, black smoke indicates that the air/fuel mixture is “rich”.  A rich condition means that there is not enough air in relation to the amount of fuel.  

Before even so much as opening the hood, we recommend checking the engine trouble codes if there are any.  If the check engine light is on, there will be some stored in your Transit Courier’s computer.  These codes can provide valuable clues as to what is going on with your Transit Courier’s engine.

Here are some of the most common causes of black smoke in your Transit Courier:

 

Air Filter

One of the most commonly overlooked automotive maintenance items is the air filter.  If the air filter is ignored long enough it will eventually clog to the point that not enough air is getting into the combustion chamber. 

We always recommend taking a look at their filter first.  They are really cheap, easy to replace, and often fix the black smoke problem.

 

EGR Valve

The EGR valve recycles exhaust smoke back into the combustion chamber to help reduce engine emissions.  When the EGR valve goes bad these gasses have nowhere to go but out through the exhaust, and they appear as black smoke.

 

Bad Piston Rings 

Piston rings are a series of rings that create extremely tight clearances between the piston and the cylinder wall.  These rings keep oil from getting into the combustion chamber.  

When they fail, your Transit Courier will emit black smoke from the exhaust as oil is burnt along with the air and fuel in the cylinder.

 

Bad Fuel Injector(s)

Ford Transit Courier Black Exhaust Smoke Causes
A bad fuel injector can dump too much fuel into the combustion chamber.

Your Transit Courier’s fuel injectors use high fuel pressure to atomize the fuel into a fine mist.  This mist is the most combustible way to burn gasoline.

Injectors can go bad in a few different ways.  They can become clogged, open or close on time, or they may not have enough fuel pressure going to them.  Here’s more on this:  Ford Transit Courier: Bad Fuel Injector Diagnosis.

 

Mass Airflow Sensor

The mass airflow sensor measures the amount of air passing to the intake manifold.  This is one of your Transit Courier’s most vital sensors.  When it is faulty, it can lead to changes to the air/fuel mixture and make your Transit Courier run rich.  Black exhaust color is also common.   

Here’s more on diagnosing the MAF sensor.

 

Conclusion

Good luck diagnosing the black smoke coming from your Ford Transit Courier’s exhaust.  If there is anything that you would like to add, please feel free to leave a comment below.